Nearly three months after a successful spaceflight and harsh trials in the open sea, the first Starship vehicle to survive an ocean splashdown has returned to Starbase. SpaceX officially released detailed photos and video footage capturing the return of the Ship 40 upper stage to its production complex in South Texas. This milestone marks a critical turning point in the development of fully reusable transportation systems.

A Journey Through Oceans and Storms

Ship 40 made history as the first Starship upper stage to return to its departure point following a full-scale space journey. The spacecraft launched on July 24 during the 13th test flight paired with the Super Heavy Booster 20, performing a suborbital flight that ended with a controlled splashdown in the Indian Ocean. Unlike previous prototypes that disintegrated upon water impact, Ship 40 remained nearly intact and maintained excellent buoyancy.

A Unique Logistical Operation

The high structural integrity prompted SpaceX engineers to execute an ambitious operation to transport the 52-meter structure. The vessel underwent a grueling 24-day tow through storm-tossed seas, reaching the waters near Australia's Christmas Island in August. Following initial inspections and thermal protection sampling, Ship 40 was loaded onto the semi-submersible transport vessel Forte, which arrived at the Port of Brownsville on October 7. The final leg involved overland transport to Starbase and vertical placement inside the Megabay.

Data Analysis and Future Prospects

Currently, Ship 40 is positioned vertically inside the Megabay alongside three successor vehicles awaiting their maiden flights. The data gathered from examining the heat shield, Raptor engines, and avionics of a flown vehicle will provide invaluable insights. The experience gained from this operational milestone will guide future designs and efforts to catch Starship upper stages directly using the launch tower mechanical arms.